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DOW™ Electrical & Telecommunications DFDA-1648 NT EXP1

Non-Halogen, Flame Retardant, Thermoplastic Jacket Compound

Supplied by The Dow Chemical Company

The technical datasheet with complete property values for DOW™ Electrical & Telecommunications DFDA-1648 NT EXP1 is available to members of the Prospector Plastics Database.
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Product Description
DFDA-1648 NT EXP1 is a thermoplastic, non-halogen, flame retardant jacketing compound. It is designed for general purpose cable jacket applications.

Features
DFDA-1648 NT EXP1 provides the following features:
  • Processing and cabling attributes
    • Ease of extrusion, without the need for special screws
    • Good anti-scratch whitening
    • Good surface appearance (shining and smoothness)
    • Good crack resistant on majority of armored cables
  • Excellent combustion properties (lower smoke, lower acidity)
  • Excellent electricals
    • High volume resistivity (could be used as 0.6/1 kV insulation in dry conditions)
    • Low dielectric constant and dissipation factor
  • Competitive mechanical properties (tensile elongation, tear strength, abrasion resistance, flexibility)
  • Good thermal properties (low temperature performance, good hot deformation)
  • Environmentally friendly (lead-free, halogen free, sulfur/antimony-free)
  • Colorable with EVA based color concentrates

Specifications
For many cable designs, DFDA-1648 NT EXP1 will meet UL-1685, IEEE-383, CSA FT-4, IEC-60332-3C vertical tray cable burn tests, and IEC-61034 smoke generation tests
General  
Material Status 
  • Commercial: Active
Availability 
  • Africa & Middle East
  • Asia Pacific
  • Europe
  • Latin America
  • North America
Uses 
  • Communication Wire Jacketing
  • Flame Retardant Jacketing
  • Industrial Cable Jacketing
  • LSZH Jacketing
  • Wire & Cable Applications
Agency Ratings 
 
Physical
Nominal Value
Unit
Test Method
Specific Gravity
 
ASTM D792
Mechanical
Nominal Value
Unit
Test Method
Tensile Strength
psi
ASTM D638
Tensile Elongation (Break)
%
ASTM D638
Elastomers
Nominal Value
Unit
Test Method
Tear Strength
lbf/in
ASTM D470
Hardness
Nominal Value
Unit
Test Method
Durometer Hardness
    ASTM D2240
Shore A
 
 
Shore D
 
 
Thermal
Nominal Value
Unit
Test Method
Brittleness Temperature
°F
ASTM D746
Hot Deformation
    UL 1581
194°F
%
 
212°F
%
 
250°F
%
 
Oxidation Induction Time - Al pans, no screen, 60 ml oxygen/min (428°F)
min
ASTM D3895
Aging
Nominal Value
Unit
Test Method
Retention of Tensile Elongation - 7 days (250°F)
%
ASTM D638
Retention of Tensile Strength - 7 days (250°F)
%
ASTM D638
Electrical
Nominal Value
Unit
Test Method
Volume Resistivity (73°F)
ohm·cm
ASTM D257
Dielectric Constant
    ASTM D150
60 Hz
 
 
100 kHz
 
 
1 MHz
 
 
Dissipation Factor
    ASTM D150
60 Hz
 
 
100 kHz
 
 
1 MHz
 
 
Flammability
Nominal Value
Unit
Test Method
Oxygen Index
%
ASTM D2863
Acid Gas Emission Conductivity
µS/mm
IEC 754-2
Acid Gas Emission pH
 
IEC 754-2
Smoke (0.10 in)
 
NES 711
Smoke Density
    ASTM E662
Flaming Mode - D1.5: 20.0 mil
 
 
Flaming Mode - D1.5: 0.10 in
 
 
Flaming Mode - D4.0: 20.0 mil
 
 
Flaming Mode - D4.0: 0.10 in
 
 
Flaming Mode - Dm, (corr.): 20.0 mil
 
 
Flaming Mode - Dm, (corr.): 0.10 in
 
 
Non-flaming Mode - D1.5: 20.0 mil
 
 
Non-flaming Mode - D1.5: 0.10 in
 
 
Non-flaming Mode - D4.0: 20.0 mil
 
 
Non-flaming Mode - D4.0: 0.10 in
 
 
Non-flaming Mode - Dm, (corr.): 20.0 mil
 
 
Non-flaming Mode - Dm, (corr.): 0.10 in
 
 
Temperature Index (Burning) - Critical
°F
NES 715
Toxicity
 
NES 713
Additional Information
Fluid Resistance:

  • Oil , IRM #902, 7 days, 23°C
    • Tensile Strength Retention: 87.6%
    • Elongation Retention: 89.8%

  • Oil , IRM #902, 4 hrs, 70°C
    • Tensile Strength Retention: 75.9%
    • Elongation Retention: 86.1%

  • Turbine Fuel, JP-5, MIL-T-5624, 24 hrs, 23°C
    • Tensile Strength Retention: 63.8%
    • Elongation Retention: 74.1%
Related Terminology
Product names can be difficult to match. You may have searched any one of these terms to find this product: DOW™ Electrical & Telecommunications DFDA-1648 NT EXP1, DOW Electrical Telecommunications DFDA1648 NT EXP1, DOW™ Electrical & Telecommunications , DOW Electrical Telecommunications, DOWElectricalTelecommunicationsDFDA1648NTEXP1, DOWElectricalTelecommunications, TelecommunicationsDFDA 1648 NT EXP 1, DFDA, TelecommunicationsDFDA-1648 NT EXP1, TelecommunicationsDFDA1648 NT EXP1, TelecommunicationsDFDA:1648 NT EXP1, TelecommunicationsDFDA/1648 NT EXP1, TelecommunicationsDFDA+1648 NT EXP1, TelecommunicationsDFDA_1648 NT EXP1, TelecommunicationsDFDA 1648 NT EXP1, TelecommunicationsDFDA1648, TelecommunicationsDFDA, DFDA 1648 NT EXP 1, TelecommunicationsDFDA1648NTEXP1, DFDA-1648 NT EXP1, DFDA1648 NT EXP1, DFDA:1648 NT EXP1, DFDA/1648 NT EXP1, DFDA+1648 NT EXP1, DFDA_1648 NT EXP1, DFDA 1648 NT EXP1, DFDA1648, 1648NT, NTEXP, EXP1, TelecommunicationsDFDA_1648NTEXP1, DFDA1648NTEXP1, DFDA_1648NTEXP1, Thermoplastic, Unspecified, Thermoplastic Unspecified, TP, Unspecified, TP Unspecified, Dow, ThermoplasticUnspecified, TPUnspecified, 1648DFDA, 1648TelecommunicationsDFDA
Uses
Uses may also be described by the following terms: Wire and Cable Applications, Wire & Cable Applications, Communication Wire Jacketing, Industrial Cable Jacketing, Flame Retardant Jacketing, LSZH Jacketing.
Agency Ratings
This plastic material has 4 certifications from the following agencies (the number in parentheses shows the number of certifications for that agency): CSA (1), IEEE (1), UL (1), IEC (1).
Extrusion Notes
DFDA-1648 NT EXP1 can be processed on commercial thermoplastic extrusion equipment. Processing practices necessary to achieve optimum characteristics will be dependent on the particular equipment used and can be determined only by extrusion trials.

Typical Extrusion Conditions
  • Typical commercial extrusion conditions are shown below as a guide. Each extrusion system is unique and will require optimization of these conditions for the specific unit.

EXTRUDER
  • Screw L/D: 20:1 to 24:1
  • Screw Type: Single Flight
  • Compression Ratio: 2:1 to 3:1
  • Screenpack: 12 or 20 mesh
  • Draw-Down Ratio (DDR for semi pressure or tube on): Up to 3.5

TEMPERATURE PROFILE
  • BARREL:
    • Feed Zone: 266°F (130°C)
    • Center Zones: 284°F (140°C)
    • Metering Zone: 293°F (145°C)
  • CROSSHEAD:
    • Head: 320°F (160°C)
    • Die: 320°F (160°C)
    • Melt Temperature: < 338°F (170°C)
  • SCREW:
    • Circulating Water: Neutral

Compound Drying
  • Drying before extrusion in a dehumidifying hot air dryer for a minimum of 6 hours at 140°F (60°C) is recommended to avoid jacket porosity and to improve the extrusion quality. Do not heat over 195°F (90°C).
Notes
1Typical properties: these are not to be construed as specifications.
 
IDES
Copyright © 2012 IDES
The information presented on this datasheet was acquired by IDES from the producer of the material. IDES makes substantial efforts to assure the accuracy of this data. However, IDES assumes no responsibility for the data values and strongly encourages that upon final material selection, data points are validated with the material supplier.