Prospector Resin Blend
December 14, 2006

In this issue:

Running Lean to Stay Competitive

Running a highly efficient operation is very important to staying competitive in today’s global processing marketplace. You’ve got to look everywhere in your shop to make sure you aren’t wasting a single penny or a single minute. One easy way to save time and money is by using Purgex™ Purging Compounds.

Purgex™

When doing a material or color change, many molders simply use the “next” material to get rid of the old one. Unfortunately, this takes a lot of time, resin, and produces a lot of scrap, none of which is desirable to processor looking for peak performance.

“Many processors are used to the days when material was cheap and they had extra time. That just isn’t the case today. Companies are now really seeing the cost-benefit of commercial purging compounds,” says Arthur Haag, President of Neutrex Inc.

Read a case study.

Purging Tip - Getting rid of difficult materials

For difficult applications, such as heavy contamination, liquid or highly concentrated colorants, carbon-filled resins, or other engineered resins, a commercial purging compound is the answer. Purgex™ 457 Plus and 3057 Plus are specially formulated for these situations. If you have a tough purging problem, contact the knowledgeable team at Neutrex. They have extensive purging experience and a wealth of information in their Purgex™ Case Study Data Bank.

Visit www.neutrex.com or call 800-803-6242.

Injection Molding Troubleshooter

Troubleshoot common plastics processing problems with the IDES Injection Molding Troubleshooter.

  Troubleshooting Tips for Nylon with Black Specks
  • Check for contaminated material, particularly if regrind is being used.
  • Decrease injection pressure, decrease booster time
  • Decrease stock temperatures to minimize polymer and additive degradation
  • Increase stock temperatures to reduce trapped air
  • Increase stock temperatures and purge to loosen degraded resin
  • Examine nozzle seat, cylinder walls and valves for dead spots
  • Examine screw , screw tip and end cap for charred material
  • Examine screw , screw tip and end cap for rough surfaces
  • Examine heater bands and controls for malfunctions. Locate hot spots.
  • Correct mismatched nozzle
  • Be sure runner system is streamlined
  Molding Tools
  Molding Articles
  Universal Setup Sheet

 
  Design Tools
  CostMate®
  Plastic Property Libarary
  Plastics Design Articles

More answers to common nylon processing problems.

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